Intelligent Microfiber

Cross Section of Combination Microfiber Yarn

Cross Section of Combination Microfiber Yarn


Intelligent Microfiber
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Polyester
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Nylon
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Functional Add-IN

Tricol is a leader in combination microfiber yarn spinning, offering high quality, innovative and sustainably-produced yarns for application in the apparel and home textile markets within our Intelligent Microfiber Collection. These materials make products do more than what is expected of them. They become smarter products in every sense of the word. Below are a few examples of the functional yarns we have internally developed for the market.

Microfiber
(80% Polyester / 20% Nylon)

High Performance Microfiber
(70% Polyester / 30% Nylon)

Warmth Retention Microfiber
(80% Polyester / 20% Nylon)

Jade CoolTouch™ Microfiber
(60% Polyester / 40% Nylon)

Odor Control Microfiber
(80% Polyester / 20% Nylon)

Antibacterial Microfiber
(70% Polyester / 30% Nylon)

Recycled Microfiber
(up to 40% recycled PET)

7x faster absorbency than cotton, quick-drying with durable softness
 

More nylon content offers even faster absorbency - 10x faster than cotton
 

Thermoregulating add-in preserves warmth up to 50º F more than topical warming solutions for fabrics 

Jade powder add-in creates a cooling effect that decreases skin surface temperature up to 10º F than topical cooling solutions for fabrics

Bamboo Charcoal powder add-in absorbs odors, keeping fabrics smelling fresher, longer

Micrillon, Microban & Nanosilver add-ins eliminate fungus, mildew, bacteria & viruses without the need for harsh chemical cleaning agents

Recycled polyester offers a reduction of water and energy us in wet textile processing, thereby reducing carbon emissions in manufacturing

 

WHAT IS MICROFIBER?

Microfibers are a synthetic, ultra-fine fiber whose makeup and fineness give it unique properties compared to other fibers. The fibers are made from a blend of polyester, which scrubs and picks up dirt, and polyamide, a nylon-based compound that has high water absorbency and drying properties.

In order to be considered a microfiber, the filament must measure less than one denier, about 1/20th the thickness of a silk fiber and 1/100th the thickness of human hair.

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Won't Lint
Microfiber filaments, unlike natural fibers, are extremely long and when woven into a textile, resist breakage. This prevents cloths from linting and degrading, even after many uses and washes. The non-lint feature also makes microfiber cloths excellent for wiping sensitive surfaces including lenses, glass, and screens, as they will not leave any dust or loose fibers on the surface. 

Durable and Long-Life

Microfibers, due to their synthetic nature, are stronger and less prone to breaking than natural fibers. They will not undergo protein breakdown, or proteolysis like organic materials. Furthermore, they will not mold or mildew. Microfibers long outlast their organic counterparts and retain their shape and texture over long periods of time.

Applications

Microfibers have a wide variety of applications, from towels and home linens, cleaning surfaces and car detailing, to athletic apparel, and more.

Care

Microfiber textiles should only be washed in regular, non-oily and non-softening washing detergent. Fabric softener should not be used, as the oils in the softener will clog up the fibers and reduce their overall effectiveness until washed out. Can be cleaned in a washer and dryer. Avoid the application of high heat, as this may cause microfibers to scorch or melt.

Special Fabric Characteristics

Fabrics made with microfibers are extremely soft and retain their shape even after hundreds of washings. Microfiber fabrics are typically lightweight, resilient and wrinkle-resistant, with luxurious drape and body. They are stronger and more durable than other fabrics of similar weight. Because microfibers are so fine, many fibers can be packed together very tightly. The denseness allows materials to be wind resistant and water repellent, while allowing enough space between yarns to be breathable.

The Process

During spinning, these materials are conjugated to form silks. They are then spun into yarns containing 96 filaments of 150 Denier diameter (150D/96F) that arewoven into textiles. After weaving, the material undergoes a heat and texturizing process which splits the polyester and polyamide components fiber into 16 ultra-thin filaments. The final fibers have maximum surface area, an angular shape, and micropores between every fiber. 

Powerful Dirt and Oil Pickup

When high quality microfiber is knitted together, it is a very powerful cleaning tool. Its fineness and maximized surface area allows it to clean down to the microscopic level, making it unnecessary to use harmful chemicals. Their angular shape lifts dirt from surface better than the rounded fibers of natural fibers. Microfibers have high absorbency for both water and oils so they clean effectively on even the toughest stains. Due to its synthetic materials, the material prevents the buildup of bacteria and other microbes.

High Water Absorbency
The fineness of microfibers allow them to be woven tightly together, creating a high number of micro-pores between each fiber which give microfiber cloths an absorbency seven times higher than cotton cloths. The polyamide core filaments are extremely hydrophilic and wick water quickly from the surface, while the polyester fibers give it a fast-drying ability.

Easy to Clean
Because dirts and oils are held in the micro-pores between microfibers, rather than absorbed into the fiber itself, as in the case of cotton and natural fibers, microfiber cloths are easy to clean by a simple flushing of water and soap. 

 

 

Materials of Note

ANTIBACTERIAL

  • Added in polymer or coated-add in finishing process
  • Add in polymer durable
  • Micrillon and Microban and Nanosilver
  • Stable, durable, non-leeching
  • Eliminates fungus, mildew, bacteria, spores, and viruses
  • Have assisted many companies with patented fiber technologies using EPA registerd products
  • Effective in minutes (not hours) for the life of the product

MICROFIBER SUEDE

  • GSM: 180-260
  • DTY (fluffier) or FDY (thinner) during texturizing process, PP (polypropolene)
  • Siro-spun yarn

WEFT KNITTED TERRY FABRIC

  • GSM: 220-320
  • Weave: Weft Knitting
  • Plushness: Light-Medium
  • Applications: Cleaning
  • Special Features: Striped, checkered, mixed materials

FBZ

  • GSM: 220-330
  • Weave: warp knitting
  • Plushness: light to heavy
  • Applications: cleaning
  • Special Features: striped, multiple materials

KTL

  • GSM: 260-800
  • Weave: warp knitting
  • Plushness: light-heavy
  • Applications: mats, all-purpose cleaning, carpet, towels
  • Special Features: can use PP, scrubbing

SUEDE

  • GSM: 180-260
  • Weave: woven
  • Plushness: light
  • Applications: glass, lenses, delicate surfaces
  • Special Features:  soft

WOVEN

  • GSM: 100-450
  • Weave: woven
  • Plushness: light
  • Applications: robes, bedding, cleaning,
  • Special Features: Waffle, Diamond, Jacquard, Twill, Multiple weaves, Plain

WOVEN TERRY FABRIC

  • GSM: 260-600
  • Weave: woven
  • Plushness: medium-heavy
  • Applications: towels, robes, carpet
  • Special Features:  cotton loops, various patterns

CHENILLE

  • GSM: 800-1400
  • Weave: n/a
  • Plushness: heavy
  • Applications: mats, dusters, mops
  • Special Features: chenille, multiple colors, jacquard knitting

MICROFIBER

  • 150D/96F or 16
  • Color Master batch
  •  Cloths

PILE CUT WOVEN FABRIC

  • GSM: 480-800
  • Weave: Woven
  • Plushness: medium-heavy
  • Applications: mops
  • Special Features: can include scrubbing lines (PP)

WEFT KNITTED TERRY FABRIC

  • GSM: 380-650
  • Weave: weft knitting
  • Plushness: medium-heavy
  • Applications: mops
  • Special Features:

WOODEN FIBER

  • GSM: 260-350
  • Weave: woven or knitted
  • Plushness: light
  • Applications: kitchen cleaning, oil absorption
  • Special Features: shine, can be pile cut or looped

PILE CUT KNITTED FABRIC

  • GSM: 260-480
  • Weave: warp and weft knitted
  • Plushness: medium-heavy
  • Applications: robes, blanket, plush toys
  • Special Features: different colors and designs, softness, shag hair or fur, warm

SCRUB CLOTH

  • GSM: 220-350
  • Weave: Woven
  • Plushness: none
  • Applications: sponges, mops, scrubbing, bath scrub
  • Special Features: hardness, exfoliation, coarse surface, with PP

BATH TOWELS

  • Warp knitting and woven
  • From 350 to 700 gsm
  • Looped and pile cut
  • Quick drying

BEDDING

  • Breathable
  • Moisture wicking
  • Easy to wash and quick dry
  • Jacquard weaving designs with different patterns and material for sheen
  • Woven

NON-WOVEN

  • Weave: non-woven
  • Plushness: none
  • Applications: cleaning, water
  • Special Features:  scrubber dots

KNITTED FLAT CLOTH

  • GSM: 160-300
  • Weave: knitted, warp and weft
  • Plushness: none
  • Applications: glass